BL-3D-DT-51200 / 51400 Upsetting & Bending Integrated Machine
In the automotive wire forming industry, traditional production of exhaust hangers usually requires two separate processes: cold upsetting and wire bending. This not only increases labor costs, but also causes repeated clamping errors, material handling delays, and unstable product consistency.
The Upsetting & Bending Integrated Machine developed by Dongguan Belan Automation Equipment Co., Ltd. combines upsetting and bending into one fully automated system. Raw wire enters the machine, and finished parts come out directly, greatly improving production efficiency and reducing manual intervention.
Why Choose an Upsetting & Bending Integrated Machine?
One-step forming for upsetting and bending
Reduce labor and handling costs
Improve bending accuracy and consistency
Suitable for thick wire processing from 12mm to 14mm
Lower scrap rate and mold cost
High automation and stable long-term operation
Main Features
1. One-Step Automatic Forming
The machine adopts imported servo motor control with multi-axis linkage technology, allowing upsetting and bending to be completed simultaneously through one program.
2. Heavy-Duty Mechanical Structure
The machine body is manufactured using national-standard steel with a total weight of approximately 16 tons, ensuring excellent rigidity and stability during high-load operation.
3. High-Quality Core Components
Taiwan HIWIN linear guides
Japan NSK bearings
Germany Neugart reducers
4. Modular Independent Design
The upsetting unit and bending unit can operate independently, making the machine suitable for different wire forming applications.
5. Stable Long-Term Precision
Critical components undergo natural aging treatment for more than three years, effectively eliminating internal stress and ensuring long-term accuracy.
6. Flexible Programming
Product dimensions can be quickly adjusted through programming, reducing tooling replacement time and lowering mold investment costs.
7. Energy-Saving Servo Technology
Compared with traditional hydraulic equipment, the servo system provides lower energy consumption, reduced vibration, and quieter operation.
Applications
The integrated upsetting and bending machine is widely used for manufacturing:
Automotive exhaust hangers
Hood support rods
Wire hooks and brackets
Cold-headed wire forming parts
Heavy-duty wire bending components
Proven Market Performance
Since 2018, Belan has continuously upgraded this equipment through four generations of optimization. The machine is currently operating at multiple automotive parts manufacturers and has been exported to Mexico, Southeast Asia, and other overseas markets.
About Belan Automation
Dongguan Belan Automation Equipment Co., Ltd. specializes in CNC wire bending machines and automotive wire forming solutions. We focus on delivering high-precision, high-efficiency equipment for global manufacturers and distributors.
Contact Us
Dongguan Belan Automation Equipment Co., Ltd.
Email: belan@wirebendingcnc.com
WhatsApp: +86 15019083349
